Recently, MSI built one of the largest industrial grade silica sand and ground silica flour processing facilities in the United States. The Russellville, Alabama facility processes American mined silica sand into foundry sand, frac sand, silica flour, and custom varieties for .
Silica exposure can occur during a wide variety of construction, demolition, and manufacturing processes; especially those that involve grinding, transportation, or mixing dry silicacontaining materials such as sand molds in ways that produce and disperse fine powders.
Coarser particles of silica sand tend to interlock, potentially impeding their flow into downstream processing equipment. Due to the degradable nature of silica sand, care must also be taken to maintain an airline velocity during pneumatic conveying that does not damage it.
Most attrition scrubbers working on silica sand are fed at 70 to 80% solids, so I suppose a duckbill cyclone could be used to feed one. If you need drier sand and don't have room for a drain pile or drain bin, there are options like belt filters that will get it down to about 5 to 10% moisture.
Silica sand is used throughout the world, and in so many different ways it is hard to imagine a world without it. From water filtration, to glass manufacture, to industrial casting, to sand blasting, to producing concrete, to adding texture to slick roads, silica sand impacts every aspect of daily life.
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